TextilesFlow ERP & Real-Time IoT Loom Telemetry Hub

TextilesFlow ERP & Smart i-Sense Loom Telemetry Hub

Monitors every single loom in your weaving shed with 99.8% precision. Records real-time RPM, auto-detects pick density (PPI), pinpoints exact stoppage causes (Warp Break / Weft Break / Feeder), streams live HDMI screens, and powers your factory with an integrated Cloud ERP.

૧૦૦% સુરક્ષિત ગેરંટી (Zero Machine Tampering Guarantee)

તમારા મશીનમાં કંઈ પણ છેડછાડ કરવામાં નહીં આવે પેનલમાં ૧ પણ વાયર કનેક્શન નહીં ૧૦૦% ટોટલ વાયરલેસ સિસ્ટમ

આવશ્યક શરત: તમારા મશીનમાં LAN (Ethernet) કનેક્શન પોઇન્ટ અથવા Wi-Fi સપોર્ટ હોવો જ જોઈએ, તો જ અમે આ કામ કરી શકીશું.

0 PC No Server / PC Needed

99.8% Pick Accuracy

< 0.5s Telemetry Latency

36+ Looms Per Gateway

300+ Mills Automated in Surat

No Dedicated Server • No Private PC Required!

કોઈ પણ ડેડિકેટેડ સર્વર કે પ્રાઇવેટ ઓફિસ PC ની જરૂર નથી!

ટેક્સટાઇલ મિલ માલિકોને હવે 24 કલાક ચાલુ રહેતા મોંઘા કમ્પ્યુટર કે ઓફિસ સર્વર પાછળ લાખો રૂપિયા ખર્ચવાની કોઈ જરૂર નથી. અમારું સ્માર્ટ IoT ગેટવે સીધું હાઇ-સ્પીડ ક્લાઉડ સાથે કનેક્ટ થાય છે. તમે તમારા મોબાઇલ, ટેબ્લેટ કે ઓફિસ/ઘરના લેપટોપ પરથી ગમે ત્યારે ફેક્ટરીનું લાઈવ પ્રોડક્શન, સ્પીડ (RPM), સ્ટોપેજ અને એફિશિયન્સી જોઈ શકો છો.

REAL-TIME PRODUCTION INTELLIGENCE

OUR PRIME DASHBOARD VIEWS & REPORTS

Switch between interactive views to experience how mill owners in Surat monitor shift pacing, speed variations, and stoppage root causes.

TextilesFlow ERP - Live Production i-Sense Telemetry Terminal

CLOUD CONNECTED

VIEW MODE:

LIVE PRODUCTION FLOOR SYNC

84.3%

Efficiency

1895

Mtrs

5012026

Picks

208834

A.Picks

664

A.Speed

09/10/2026

02:44:52 PM

M01 MULL CHANDERI 63" ▶ 00:42

● Running - 721 RPM

▦ 2,19,937 Picks

⚡ 701 Speed

⬒ 80.92 Mtrs

⚙ 9465.6 Beam Left

# 69.0 Pick/PPI

S. 80.8% D 38.6%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	2	0	2	6	11
Time	01:27	01:31	00:00	04:06	03:05	06:44:09

M02 MULL CHANDERI 63" ▶ 00:42

● Running - 721 RPM

▦ 2,64,106 Picks

⚡ 731 Speed

⬒ 97.16 Mtrs

⚙ 9213.5 Beam Left

# 69.0 Pick/PPI

S. 93.2% D 52.1%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	1	0	0	1	3
Time	00:17	03:33:00	01:00	00:22	00:47	06:44:09

M03 MULL CHANDERI 63" ▶ 00:42

● Running - 722 RPM

▦ 2,64,173 Picks

⚡ 722 Speed

⬒ 148.94 Mtrs

⚙ 8849.6 Beam Left

# 45.0 Pick/PPI

S. 93.7% D 54.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	2	0	1	3	6
Time	00:00	01:31	00:10	01:34	01:20	06:44:09

M04 MULL CHANDERI 63" ▶ 00:42

● Running - 707 RPM

▦ 2,89,154 Picks

⚡ 701 Speed

⬒ 106.40 Mtrs

⚙ 4622.8 Beam Left

# 69.0 Pick/PPI

S. 90.7% D 49.8%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	1	0	1	5	8
Time	00:07	01:09	04:00	00:11	03:00	06:44:09

M05 MULL CHANDERI 63" ▶ 00:42

● Running - 731 RPM

▦ 2,43,059 Picks

⚡ 731 Speed

⬒ 89.43 Mtrs

⚙ 8909.1 Beam Left

# 69.0 Pick/PPI

S. 85.2% D 43.2%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	0	0	1	12	14
Time	00:08	00:00	00:00	00:18	03:10	06:44:09

M06 MULL CHANDERI 63" ▶ 00:42

● Running - 732 RPM

▦ 2,59,460 Picks

⚡ 732 Speed

⬒ 95.48 Mtrs

⚙ 9284.2 Beam Left

# 69.0 Pick/PPI

S. 90.7% D 50.1%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	2	0	2	12	17
Time	00:30	00:23	00:00	00:42	02:08	06:44:09

M07 MULL CHANDERI 63" ▶ 00:42

● Running - 722 RPM

▦ 2,56,311 Picks

⚡ 722 Speed

⬒ 94.34 Mtrs

⚙ 807.6 Beam Left

# 69.0 Pick/PPI

S. 93.0% D 53.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	3	0	4	3	11
Time	01:00	04:20	01:00	04:00	02:47	06:44:09

M08 MULL CHANDERI 63" ▶ 00:42

● Running - 701 RPM

▦ 2,71,242 Picks

⚡ 701 Speed

⬒ 99.79 Mtrs

⚙ 9941.4 Beam Left

# 69.0 Pick/PPI

S. 84.5% D 44.0%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	3	0	4	3	11
Time	00:10	04:12	01:00	04:00	02:47	06:44:09

M09 MULL CHANDERI 63" ▶ 00:42

● Running - 731 RPM

▦ 2,60,247 Picks

⚡ 731 Speed

⬒ 95.77 Mtrs

⚙ 9020.7 Beam Left

# 69.0 Pick/PPI

S. 91.0% D 48.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	1	0	1	17	20
Time	00:09	01:10	00:00	01:00	03:50	06:44:09

M10 MULL CHANDERI 63" ⏸ 00:18

Feeder 5 Stop

▦ 2,41,500 Picks

⚡ 0 Speed

⬒ 88.90 Mtrs

⚙ 8909.7 Beam Left

# 69.0 Pick/PPI

S. 84.7% D 42.6%

⚠️👤📷❄️

▶ 06:44 ⏸ 04:29:52

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	1	3	0	1	15	20
Time	01:32	06:00	00:00	00:10	04:29:52	06:44:09

M11 MULL CHANDERI 63" ▶ 00:42

● Running - 600 RPM

▦ 2,06,629 Picks

⚡ 600 Speed

⬒ 76.03 Mtrs

⚙ 8014.5 Beam Left

# 69.0 Pick/PPI

S. 85.0% D 84.4%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

M12 MULL CHANDERI 63" ▶ 00:42

● Running - 600 RPM

▦ 2,06,629 Picks

⚡ 600 Speed

⬒ 76.03 Mtrs

⚙ 8858.5 Beam Left

# 69.0 Pick/PPI

S. 75.0% D 75.0%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

M13 P+P VARTICAN ▶ 00:42

● Running - 751 RPM

▦ 3,09,784 Picks

⚡ 751 Speed

⬒ 113.93 Mtrs

⚙ 9890.3 Beam Left

# 69.0 Pick/PPI

S. 68.8% D 20.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	9	14	2	2	2	29
Time	01:37	09:10	02:14	01:16	02:00	06:44:09

M14 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 10308.1 Beam Left

# 69.0 Pick/PPI

S. 42.9% D 42.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

M15 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 9553.4 Beam Left

# 69.0 Pick/PPI

S. 90.0% D 90.0%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

M16 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 3528.7 Beam Left

# 69.0 Pick/PPI

S. 84.9% D 94.3%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	2	33	0	3	25	63
Time	00:04	03:30	00:00	01:10	02:00	06:44:09

M17 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 507.2 Beam Left

# 69.0 Pick/PPI

S. 84.9% D 84.9%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	2	0	0	2	4
Time	00:00	00:10	00:00	00:00	01:00	06:44:09

M18 P+P VARTICAN ⏸ 00:01

Color 2 Short Weft

▦ 2,66,517 Picks

⚡ 0 Speed

⬒ 98.09 Mtrs

⚙ 8900.5 Beam Left

# 69.0 Pick/PPI

S. 95.5% D 56.8%

⚠️👤📷❄️

▶ 06:44 ⏸ 06:44:10

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	1	0	0	0	1
Time	00:00	00:12	01:00	00:10	06:00	06:44:10

M19 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 8324.1 Beam Left

# 69.0 Pick/PPI

S. 80.0% D 79.4%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

M20 P+P VARTICAN 🔴 01:29:52

🔴 Power Off

▦ 2,721 Picks

⚡ -- Speed

⬒ 1.00 Mtrs

⚙ 10073.3 Beam Left

# 69.0 Pick/PPI

S. 37.4% D 37.4%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:00

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	06:44:14	06:44:52

M21 P+P VARTICAN 🔴 02:30:28

🔴 Power Off

▦ -- Picks

⚡ -- Speed

⬒ -- Mtrs

⚙ 8850 Beam Left

# 69.0 Pick/PPI

S. 0.0% D 0.0%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:00

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	06:44:34	06:44:52

M22 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,271 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 9796.4 Beam Left

# 69.0 Pick/PPI

S. 84.9% D 99.4%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:35	06:44:09

M23 P+P VARTICAN 🔴 01:29:52

🔴 Power Off

▦ 6,661 Picks

⚡ -- Speed

⬒ 2.45 Mtrs

⚙ 8404.1 Beam Left

# 69.0 Pick/PPI

S. 77.8% D 77.8%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:00

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	06:34:14	06:44:52

M24 P+P VARTICAN ▶ 00:42

● Running - 600 RPM

▦ 2,06,270 Picks

⚡ 600 Speed

⬒ 75.90 Mtrs

⚙ 8324.1 Beam Left

# 69.0 Pick/PPI

S. 84.9% D 99.4%

⚠️👤📷❄️

▶ 06:44 ⏸ 00:00:43

Stops	Warp	Weft	Feeder	Manual	Other	Total
Count	0	0	0	0	0	0
Time	00:00	00:00	00:00	00:00	00:00	06:44:09

High-Definition Loom Card View

Every machine card features real-time tachometer RPM, active pick counter, efficiency percentage, and instant color diagnostics.

🟢 RUNNING: 30 🟠 STOPPED: 4 🔴 OFFLINE: 2

LOOM #01 RUNNING

654 RPM

PPI: 72.0

EFF: 92.8%

SHIFT: 1,890 m

PICKS: 412 K

LOOM #02 RUNNING

648 RPM

PPI: 72.0

EFF: 90.5%

SHIFT: 1,840 m

PICKS: 398 K

LOOM #03 STOPPED

0 RPM

PPI: 80.0

EFF: 83.2%

SHIFT: 1,520 m

PICKS: 340 K

Weft Break | ⏸ 04:18

LOOM #04 RUNNING

662 RPM

PPI: 64.0

EFF: 94.1%

SHIFT: 2,140 m

PICKS: 465 K

LOOM #05 STOPPED

0 RPM

PPI: 72.0

EFF: 86.4%

SHIFT: 1,710 m

PICKS: 385 K

Warp Break (Dropper) | ⏸ 02:45

LOOM #06 RUNNING

655 RPM

PPI: 72.0

EFF: 91.8%

SHIFT: 1,875 m

PICKS: 408 K

LOOM #07 RUNNING

658 RPM

PPI: 72.0

EFF: 93.0%

SHIFT: 1,910 m

PICKS: 416 K

LOOM #08 POWER OFF

0 RPM

PPI: --

EFF: 0.0%

SHIFT: 0.0 m

PICKS: 0 K

Line Offline / Power Off

High-Density Telemetry Table

Loom No	Machine Category	Sort / Quality	Live Speed	PPI	Shift Picks	Shift Meters	Efficiency	Status / Stop Reason
Loom #01	High-Speed Airjet Loom	50D Poly x 50D Poly	654 RPM	72.0	412,800	1,890.5 m	92.8%	Running
Loom #02	Electronic Airjet Loom	75D Roto x 75D Roto	648 RPM	72.0	398,100	1,840.2 m	90.5%	Running
Loom #03	Airjet Weaving Loom	Micro Poly 80 PPI	0 RPM	80.0	340,500	1,520.0 m	83.2%	Weft Break (04:18)
Loom #04	High-Speed Waterjet Loom	Cotton Crepe 64 PPI	662 RPM	64.0	465,000	2,140.8 m	94.1%	Running
Loom #05	Rapier Weaving Loom	Heavy Twill 72 PPI	0 RPM	72.0	385,200	1,710.4 m	86.4%	Warp Dropper Pin

Shed & Weaver Grouped Analytics

Organize your factory floor by Shed, Operator/Weaver shift, or Fabric Sort to compare real-time pacing across sections.

SHED A (LOOMS 1 TO 18)

EFF: 91.8%

Active Looms: 18 Running: 16 Shift Meters: 32,450 m

SHED B (LOOMS 19 TO 36)

EFF: 89.4%

Active Looms: 18 Running: 15 Shift Meters: 30,120 m

Mill KPI Executive Summary

TOTAL SHIFT PICKS

14,280,000

+4.2% vs Yesterday

TOTAL METERS WOVEN

62,570 m

Target: 65,000 m

AVERAGE MILL EFFICIENCY

90.6%

Optimal Weaving

AIR CONSUMPTION

6.2 Bar

Rotary Screw Air Compressor

Loom Operational Run Time Distribution

Live breakdown of active weaving hours vs idle/stopped hours per machine over the current 12-hour shift.

10h 48m

Average Running Time (90.0%)

01h 12m

Average Stoppage Time (10.0%)

12 Stops

Average Stops / Shift

90% Run Time

10% Stops

Stoppage Root Cause Pareto Analysis

Eliminate recurring shed bottlenecks by identifying which stop causes drain the most machine uptime.

Stop Frequency by Cause

Warp Break (Dropper Pin Fall) 48%

Weft / Filling Short Pick 28%

Feeder / Prewinder Fault 14%

Manual Push Button / Beam Knotting 10%

AI Actionable Recommendation

Warp breaks account for 48% of shift stoppages. Improving sizing pickup by 0.5% or lowering warp tension from 75 kg to 68 kg on Loom #03 & Loom #05 will recover an estimated 1,200 meters daily.

Stoppage Reason & Alarm History (સંપૂર્ણ સ્ટોપ કારણ લોગ)

Direct real-time controller alarm log capturing every stoppage cause, duration, and operator resolution across all 24 machines.

15 SHIFT EVENTS

FILTER:

#	Start Time	End Time	Duration	Stoppage Reason / Trigger (કારણ)	Machine & Sort	Operator
5	11:09 AM	11:09 AM	00:27	વાણો તૂટ્યો (Weft Stop / Sensor Stop) Controller Code 02 - Left Feeler Short Pick Trip	Loom #06 Mull Chanderi	Sumit
6	11:07 AM	11:08 AM	00:16	યાર્ન ફીડર સ્ટોપ (Feeder Error) Controller Code 03 - Prewinder Yarn Knot Jam	Loom #05 Mull Chanderi	Sumit
7	11:00 AM	11:01 AM	00:36	વાણો તૂટ્યો (Weft Stop / Sensor Stop) Controller Code 02 - Filling Yarn Break	Loom #04 Mull Chanderi	Shiv Saran
8	10:59 AM	10:59 AM	00:04	તાણો તૂટ્યો (Warp Stop / Dropper Pin) Controller Code 01 - Bank 3 Dropper Pin Contact Ground	Loom #02 Mull Chanderi	Shiv Saran
9	10:55 AM	10:55 AM	00:32	વાણો તૂટ્યો (Weft Stop / Sensor Stop) Controller Code 02 - Arrival Angle Jitter Fault	Loom #07 Mull Chanderi	Sumit
10	10:51 AM	10:51 AM	00:40	વાણો તૂટ્યો (Weft Stop / Sensor Stop) Controller Code 02 - Optical Sensor Detection Miss	Loom #01 Mull Chanderi	Shiv Saran
11	10:43 AM	10:50 AM	06:53	વાણો તૂટ્યો (Weft Stop / Sensor Stop) Controller Code 02 - Extended Weft Knot Clear Time	Loom #03 Mull Chanderi	Shiv Saran
12	10:37 AM	10:38 AM	00:32	યાર્ન ફીડર સ્ટોપ (Feeder Error) Controller Code 03 - Feeder 2 Yarn Break Detector	Loom #09 Mull Chanderi	Ashish Kumar
13	10:23 AM	10:23 AM	00:16	યાર્ન ફીડર સ્ટોપ (Feeder Error) Controller Code 03 - Feeder Inching Delay	Loom #10 Mull Chanderi	Ashish Kumar
14	10:09 AM	10:11 AM	01:39	લેનો મોશન સ્ટોપ (કિનારી દોરો તૂટ્યો) Controller Code 06 - Left Selvage Leno Thread Break	Loom #08 Mull Chanderi	Sumit
15	10:02 AM	10:03 AM	00:32	યાર્ન ફીડર સ્ટોપ (Feeder Error) Controller Code 03 - Electronic Feeder Bobbin Empty	Loom #13 P+P Vartican	Dharmendra
16	09:44 AM	09:46 AM	01:45	કાંડી તૂટ (Color 2 Short Weft / Filling Fault) Controller Code 02 - Color 2 Insertion Timeout	Loom #18 P+P Vartican	Rajesh Pal
17	09:15 AM	09:21 AM	05:30	ઓપરેટર મેન્યુઅલ સ્ટોપ (Manual Inspection & Cleaning) Controller Code 05 - Push Button Stop by Weaver	Loom #14 P+P Vartican	Dharmendra
18	08:42 AM	08:52 AM	09:14	એર પ્રેશર લો સ્ટોપ (Main Air Tank Pressure Low) Controller Code 11 - Compressed Air Below 4.2 Bar Safety Cutoff	Loom #04 Mull Chanderi	Shiv Saran
19	08:12 AM	08:14 AM	02:18	કટર / વેસ્ટ સેલ્વેજ સ્ટોપ (Waste Edge Cutter Error) Controller Code 07 - Waste Selvage Optical Disconnect	Loom #16 P+P Vartican	Dharmendra

Hourly Production Pacing (કલાક દીઠ ઉત્પાદન રિપોર્ટ)

Track hour-by-hour production output across the mill to detect fatigue dips or air pressure fluctuations.

08-09h
5,200m

09-10h
5,410m

10-11h
5,380m

11-12h
5,290m

12-13h
4,810m

13-14h
5,450m

Active Machines Timeline (24 Looms)

Real-time Gantt visual telemetry tracking every single running block (Green) and stoppage event (Red) across 24 looms throughout the shift.

PREVIEW TOOLTIP:

Machine / Worker

08:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00

M01 RAMESH PATEL

M02 NARESH KUMAR

M03 RAMESH PATEL

M04 MUKESH SOLANKI

M05 MUKESH SOLANKI

M06 PRAVIN PARMAR

M07 PRAVIN PARMAR

M08 DINESH RATHOD

M09 DINESH RATHOD

M10 SANJAY VAGHELA

M11 SANJAY VAGHELA

M12 MAHESH BHATIYA

M13 MAHESH BHATIYA

M14 KETAN CHAUHAN

M15 KETAN CHAUHAN

M16 DHARMENDRA

M17 DHARMENDRA

M18 BHARAT BHAI

M19 BHARAT BHAI

M20 ASHOK PATEL

M21 ASHOK PATEL

M22 VIJAY SOLANKI

M23 POWER OFF

M24 VIJAY SOLANKI

Active Mill Warnings & Predictive Alarms Center (લાઈવ વોર્નિંગ અને એલાર્મ)

AI-powered predictive early-warning center detecting air pressure drops, beam runouts, abnormal stop frequencies, and voltage fluctuations before they cause heavy downtime.

8 ACTIVE ALARMS

Critical Stoppages

Active Downtime

Predictive Warnings

Air / Beam / Valve

Quality & Efficiency

Speed / Tension

Resolved Today

Operator Fixed

LOOM #10 CRITICAL STOP

Feeder 5 Stoppage Timeout (>18 min)

Machine stopped on Electronic Feeder 5 yarn brake trip. No operator acknowledgement for 18m 42s. Shift efficiency dropping rapidly.

LOOM #18 CRITICAL STOP

Color 2 Short Weft / Feeler Fault

Weft arrival delayed past 245° crank degree threshold. 2nd consecutive mis-pick detected. Right feeler sensor or relay nozzle angle jitter suspected.

LOOMS #20, #21, #23 POWER LOSS

Shed Sub-Panel 2 Power Cut / Offline

3 looms on circuit feeder B lost 3-phase AC voltage. Controller telemetry disconnected. Zero picks accumulated for past 01h 29m.

COMPRESSOR #1 (MAIN SCREW) PREDICTIVE

Main Air Line Pressure Drop (4.65 Bar)

Discharge pressure dropped below safe limit (5.20 Bar). Sub-nozzle relay jet force compromised; Looms #05-#08 running with elevated mis-pick risk.

LOOM #07 PREDICTIVE

Warp Beam Exhaustion Alert (807.6 m Left)

Remaining warp length dropped below 1,000m threshold. At current 722 RPM weaving speed, beam will run empty in approx. 3.2 hours.

LOOM #16 PREDICTIVE

Abnormal Weft Stop Frequency (33 Stops)

Loom recorded 33 filling breaks in single shift (240% above shed average). Solenoid valve pulse timing calibration recommended at next doff.

LOOM #14 QUALITY

Shift Efficiency Deficit Warning (42.9%)

Efficiency dropped to 42.9% vs factory baseline of 85.0%. Total cumulative stoppage time: 3 hours 48 minutes on Sort P+P Vartican.

LOOM #08 QUALITY

Excessive Warp Tension Warning (78 kg)

Electronic let-off load cell measures 78 kg vs recommended 65 kg. Excessive tension will cause yarn elasticity loss and sudden dropper pin breaks.

Live HDMI Controller Touch Screen Mirror

Direct real-time streaming of Chinese (Bina / Wiltoptex) and Inovance controller screens over secure VLC/RFB protocol directly to your phone or PC.

DUAL CONTROLLER LIVE STREAM

SPEED 751 RPM

ANGLE 239°

PPI 69.00

EFFICIENCY 93.3%

Inovance Airjet & Rapier Live HMI Screen

SPEED 615 RPM

ANGLE 286°

PPI 72.0

EFFICIENCY 57.3%

Inovance & Wiltoptex Remote Touch Mirror

High-speed dual-display remote monitoring and bidirectional touch control over secure factory network.

Zero latency live screen rendering

Inspect live air nozzle timings & arrival angles

Remote password-protected parameter control

View electronic let-off & take-up tension graphs

TextilesFlow ERP & Smart i-Sense Loom Telemetry Hub

SHREE RAMESHWAR WEAVING SHED A

No Dedicated Server • No Private PC Required!

કોઈ પણ ડેડિકેટેડ સર્વર કે પ્રાઇવેટ ઓફિસ PC ની જરૂર નથી!

KEY FEATURES OF TEXTILESFLOW ERP

Real-Time Loom Telemetry

Authentic Speed (RPM) & Auto-PPI

Strict 3-Tier Status Color System

Live Stopwatch Stoppage Timer

Smart TV Factory Floor AI Dashboard

Live HDMI Screen Streaming (VLC)

Warp & Weft Breakage Tracking

Online & Offline Buffer Storage

Complete Cloud Weaving ERP Integration

Single-Device Quota & Anti-Screenshot Radar

WhatsApp, Telegram & Push Alerts

Plug & Play Industrial Gateway

OUR PRIME DASHBOARD VIEWS & REPORTS

High-Definition Loom Card View

High-Density Telemetry Table

Shed & Weaver Grouped Analytics

SHED A (LOOMS 1 TO 18)

SHED B (LOOMS 19 TO 36)

Mill KPI Executive Summary

14,280,000

62,570 m

90.6%

6.2 Bar

Loom Operational Run Time Distribution

10h 48m

01h 12m

12 Stops

Stoppage Root Cause Pareto Analysis

Stop Frequency by Cause

AI Actionable Recommendation

Stoppage Reason & Alarm History (સંપૂર્ણ સ્ટોપ કારણ લોગ)

Hourly Production Pacing (કલાક દીઠ ઉત્પાદન રિપોર્ટ)

Active Machines Timeline (24 Looms)

Active Mill Warnings & Predictive Alarms Center (લાઈવ વોર્નિંગ અને એલાર્મ)

Live HDMI Controller Touch Screen Mirror

Inovance & Wiltoptex Remote Touch Mirror

COMPATIBLE WITH ALL MAJOR TEXTILE MACHINES

Bina & Hangzhou Wiltoptex • Chinese Airjet Looms

હાંગઝુ વિલટોપટેક્સ & સેન્નાર એરજેટ લૂમ્સ - સંપૂર્ણ લાઈવ ટેલિમેટ્રી & સ્ક્રીન મિરરિંગ!

Chinese & Imported Airjet Looms

Inovance Airjet & Rapier Systems

Toyota Airjet Weaving Looms

Tsudakoma Airjet & Waterjet Looms

Picanol Weaving Systems

Electronic Jacquard Controllers

Rotary Screw Air Compressors

Computerized Embroidery & Circular Knitting

SERVICES WE PROVIDE

Connectivity & IoT Support

Mobile & Smart TV View

WhatsApp, Telegram & SMS Alerts

Digital Log Book & History

Live Real-Time Loom Telemetry

Automated Reports & GST Invoicing

Downtime & OEE Management

Single-Device Quota & Anti-Screenshot

Weaving ERP & Beam Card Module

Weaving Stoppage & Profit Calculator

Available Across Apple, Android & Windows

Apple Ecosystem

Android Mobile & TV

Windows Workstation

REQUEST A FREE LIVE FACTORY DEMO

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